LUFFING CYLINDER ASSEMBLY IN ISTANBUL

ALATAS’ SERVICEFIELD SERVICE  
LOCATION  EMEA / TURKEY / ISTANBUL
EQUIPMENT  SHIP CRANE
BRAND / MODELLHM 500

Intro

At Alatas Turkey, our dedicated technicians never compromise on precision and excellence. Before embarking on any task, they conduct thorough checks to ensure a seamless operation. Their commitment to excellence is evident as they meticulously prepare the assembly pins, clean the piston pin seat on the crane’s boom, and diligently complete the hydraulic hose connections for the piston. With each step completed successfully, our Alatas Turkey technicians move on to a crucial phase—the functional tests.

Background:

Our expert technicians from Alatas Turkey are well-versed in handling complex tasks, as they demonstrated when tasked with the luffing cylinder assembly aboard a vessel.

Alatas’ Solution

The solution, as always, begins with meticulous checks. Alatas Turkey’s technicians leverage their expertise and experience to identify the issues, followed by the methodical and skillful assembly of all necessary components.

Job Scope:

When a customer reaches out to Alatas Turkey for luffing cylinder assembly, our team springs into action promptly. The technicians meticulously review all necessary documents for port entry, followed by a careful inspection of spare parts for the piston. The equipment is efficiently transferred to the crane’s side, where all labels on the piston pin seat are diligently removed. The pins themselves are cleaned and prepared for assembly with utmost attention to detail. The piston pin seat on the boom is thoroughly cleaned, and the pin is securely placed into its designated slot with the assistance of the port crane. With precision and skill, the piston is smoothly transferred onto the boom, and the piston pin is expertly slotted using a hydraulic jack. The hydraulic hose connections are completed diligently. Inevitably, the assembly of the second pin is postponed due to a lack of oil, leading to a brief wait for oil filling.

Once the hydraulic oil is successfully filled into the tank, further preparations involve cleaning the pin slot and eliminating any burrs from the slot edges. The technicians open the piston cylinder up to the pin seat, carefully transferring the pin to the slot with the help of a crane, ultimately resulting in a successful pin assembly. To finalize the process, cover, and connection bolts are efficiently assembled, and all materials are transported back to our workshop. Thanks to these meticulous steps, the crane is deemed ready for testing, and our technicians proceed to conduct the functional tests, ensuring the crane is delivered in impeccable working condition.

LUFFING CYLINDER ASSEMBLY IN ISTANBUL

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