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Norlift crane: emergency repairs to Zollern hoist winch
 

Norlift Crane, SWL 30t x 26m. Emergency Repairs on Zollern Hoist Winch

The vessel was stuck in Thailand with a seized hoisting winch, the Zollern planetary gearbox, type ZHP 4.31 was found completely smashed up. With only onboard means, some old spare parts and the ingenuity of our crane specialist engineer, ALATAS managed to re-build the gearbox into a temporarily functional state. Naturally, ALATAS already sourced a competitively priced replacement gearbox that will be installed soonest.

 

Norlift crane: emergency repairs to Zollern hoist winch gallery:

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Norlift crane

Norlift crane SWL

Removing winch drum from crane
     
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Winch drum

Cleaning up drum

Winch mounting

     
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Removing gearbox from drum

Installing gearbox

Small planetary

     
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Big planetary

Planetary housing gears

Damaged planetary gear housing

     
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Damaged planetaries

Damaged planetaries

Damaged sun gear

     
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Pitted roller

Brake unit

Damaged housing

     
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Replacing planetaries

Seized bearing

Damaged planetaries

     
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Damaged roller face and gearing

Housing

Damaged roller runner

     
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Damaged roller runner

Pitted roller

Replacement housing
     
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Damaged planetary gearing

Removing race bearing

Cleaning up planetary gear housing
     
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Replacing rollers

Installing large planetary and housing after repair

Ready for next stage
     
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Installing bearing housing

Installing small planetary group

Installing small planetary housing gear
     
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Installing gearbox to drum

Installing gearbox to drum

Gearbox installed

     
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Installing limit box

Installing rope guards

Installing gearbox

     
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Winch mounting

Installing drum to crane

Installing drum to crane

     
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Reeving ropes

Boom locking position
for reeving ropes

Reeving ropes
 
 
 
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